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How is a functional mattress created?

5 października 2023
Bed mattress, functional mattresses, mattress manufacturer
In the market, there are many companies that have been producing various types of mattresses for a longer or shorter period, offering even hundreds of models divided into dozens of collections. Typically, in such companies, regardless of their size, the production of mattresses is driven not by any idea or philosophy, but by the desire for profit and capital growth. In principle, it's hard to blame them, as this is the main goal of running a business.

Nevertheless, this raises our objection, which is justified. All currently available information suggests that outdated methods of selecting a mattress based on weight and other factors have no basis in reality. Therefore, there is no rational need to produce mattresses in so many configurations. Once we acquire significant knowledge, we conclude that in reality, all we need is one universal mattress that will be functional if it's built based on the sound knowledge and experience of the manufacturer.

It's also hard to believe that mattress design in thousands of configurations is carried out in most companies in a thorough and rational manner. Having access to information that quickly spreads in the mattress industry, we can risk saying that ONSEN® is probably the only Polish manufacturer that pays attention to this. How is this done in all or most companies, including unfortunately the major players in the market?
For most mattress manufacturers, quantity seems to matter more than quality.
A regrettable norm in the mattress industry is that mattress design is carried out in a completely random manner, which raises doubts. Regardless of the size of the company, one or a few individuals are responsible, juggling mattress layers so that each successive model differs from the previous ones. Importantly, the standard is the absence of tests and verification to see if it has any reflection in the latest scientific research.

So, all it takes is to change the cover or foam layers, or subtly alter their density or height, and this results in a different mattress model. Sometimes, just changing the name of their foam is enough to sell something as an entirely new product, as one of the largest in Europe manufacturers does. Often, adding coconut, buckwheat, or latex to one mattress allows it to be considered another model. That's why we should admire brands that have broken away from this practice, dedicating even several months to create a single mattress.
Latex mattress, buckwheat mattresses, modern bedroom

Diversity of mattress user needs

From our philosophy and knowledge, it follows that there is one mattress that effectively meets the needs and addresses the problems of every user. This unique approach to mattress design caters to the multifaceted expectations of our customers, eliminating the need to choose from hundreds or even thousands of mattress models. Why create many of them when one mattress can meet all needs?

Regardless of your weight, height, sleeping position, or health issues, there are certain fundamental characteristics that every mattress should fulfill to provide a healthy and comfortable night's sleep. Our company primarily focuses on these universal aspects that impact sleep quality.

It's worth knowing that our functional mattress provides optimal spinal support, and this is regardless of whether you are lightweight or heavier. It ensures even weight distribution and full physiological and biologically appropriate spinal support throughout the night. As a result, it effectively prevents back pain and spinal issues that could arise from inadequate support.
Every person's spine is the same, and its curves require the same support.
Our mattress, created by us, is designed to provide users with proper ventilation, and thereby effectively regulate body temperature during sleep. Regardless of the preferred bedroom temperature, this functional mattress maintains a comfortable temperature, eliminating the issue of sweating and unhealthy overheating during sleep.

Thanks to innovative technologies and materials, we eliminate allergens, providing a sleeping environment completely free from dust mites or pollen, which is crucial for individuals with allergies. Therefore, the Osaka Air mattress is hypoallergenic, ensuring clean and hygienic sleep for everyone.

It is also durable and resistant to wear due to the use of high-quality materials, backed by a multi-year warranty and full support from the company. Regardless of the intensity of use, our mattresses maintain their properties for a long time, translating into an investment in healthy sleep for years to come.
Orthopedic mattress, medical mattresses, human spine

Defining goals and requirements for mattresses

In the process of creating a mattress, a crucial step for us is to define the objectives and requirements that the final product should meet. Guided by the same philosophy that underlies the design of our innovative sleeping pillows, we emphasize precise and thoughtful determination of these criteria. Our primary goal is to ensure healthy and comfortable sleep for all users.

We understand that a mattress plays a crucial role in sleep quality, affecting the well-being and daily performance of users. Therefore, our priority is to offer a mattress that supports healthy sleep by providing spinal support, but also one that effectively eliminates aches and muscle tensions for those who experience them.

Similar to our pillows, we deeply and consistently believe that a mattress should be universal and adaptable to various user needs. Regardless of your preferred sleeping position, body weight, or health condition, our mattress aims to meet everyone's expectations. This means it must be functional and dynamic to fulfill our requirements.
Our mattresses must meet stringent criteria.
Safety and sleep hygiene on the mattress are also crucial. Our mattresses are designed with the aim of eliminating allergens and thus providing us with a hygienic sleep environment throughout the night. Thanks to appropriate materials and technologies, our products are resistant to dust mites, pollen, and other allergens, which is important for those with allergies.

We are aware that an investment in a mattress is a long-term commitment. Therefore, all the mattresses we offer are created with durability and performance in mind. Thanks to , our functional mattresses maintain their properties for many years, which is important for customer satisfaction.

It is worth noting that the objectives and requirements set for our mattresses are primarily based on the latest research and innovative technical solutions. We collaborate with experts and utilize the latest technologies to ensure that our mattresses are always up-to-date with the latest advancements in the field of sleep and comfort.
Allergy-friendly mattresses, hypoallergenic mattress, dust mite allergy

Collecting ideas for functional mattresses

In the process of designing functional mattresses, creativity and innovation play a crucial role. Our company, which operates on clear principles, just like those we follow in designing pillows, places great emphasis on gathering various ideas. In the design thinking process, these ideas can contribute to creating mattresses that meet the highest standards of quality and comfort.

We collaborate with orthopedists, physiotherapists, and a sleep psychologist, as well as various scientists specializing in healthy sleep. This is an important step because expert knowledge allows us to understand the diversity of mattress users' needs. With their help, we can identify areas that require improvement and develop innovative solutions.

We systematically collect feedback and suggestions from our customers. This serves as a valuable source of information for us regarding what is expected from a mattress. We then analyze this feedback to better understand the problems mattress users encounter and which features can contribute to solving them.
Design thinking, 160x200 mattress, 80x200 mattresses

Creating mattress designs and prototypes

The process of creating a mattress design and prototypes is another important stage in our philosophy, which aims to create a versatile mattress that will be suitable for all users. At the beginning of the mattress creation process, we gather all our ideas, and then analyze them in terms of their compatibility with scientific knowledge. Our goal is to create a mattress that will provide optimal support for the spine and sleep comfort for the widest possible range of users. To achieve this, we must develop a concept that takes into account the diversity of needs.

We select only those materials that meet our strict quality standards one hundred percent. We personally visit many manufacturers throughout Europe, searching for materials that will be the best for our customers. These materials must be durable and resistant to deformation, while also providing body support. We also pay attention to the carbon footprint and sustainable development.

Based on the concept, we create mattress prototypes that we test. This prototype is the first physical representation of our concepts and ideas. It is meticulously tested for comfort, support, and durability, as well as other features. During prototype testing, we gather feedback from our experts and users. This feedback is extremely valuable because it allows us to understand how the mattress meets the various needs and preferences of users. Based on this feedback, we make any necessary modifications to the design.

The process of creating a mattress design and prototypes is complex and requires the involvement of many experts. However, the end result is a high-quality mattress that combines innovation, comfort, and versatility in every piece, meeting the diverse needs of users. We prioritize quality and healthy sleep, which guides our actions at every stage of mattress creation.
Good mattress, best mattresses, healthy sleep

Functionality and comfort in a mattress

In our opinion, functionality and comfort are fundamental, indispensable qualities of the best mattress, which is why we always set them as our goal in the design process of our products. We believe that one mattress can meet diverse user needs, providing them with the best sleep and spine support.

The design of our mattress is carried out to be versatile and tailored to the preferences and needs of different people. Regardless of the rhetoric of unscrupulous salespeople, our offering includes one medium-firm mattress that will meet your expectations. This eliminates the artificial need to choose from hundreds of configurations. You have just found the best mattress that suits your preferences.

Our unique philosophy involves carefully selecting materials to provide optimal comfort and support to every user. We use the highest quality open-cell foams, which remain incredibly durable and flexible throughout their entire lifespan, ensuring long-lasting sleep comfort. However, this is not the only aspect we pay attention to.

The mattresses we produce are also designed with the health of every user's spine in mind. Each mattress has appropriately selected support layers and areas that help maintain the spine in the correct position during sleep, which is crucial for avoiding back pain and stiffness in the morning.
For us, there are no impossible things. We combine functionality, health, and comfort into one mattress.
We also provide the function of removing excess heat and moisture from the mattress, which makes our mattresses comfortable all year round. Regardless of the season, our flagship Osaka Air mattress helps maintain an optimal temperature, contributing to better sleep and regeneration.

We care for people with allergies and sensitive skin, including those with atopic dermatitis. Our mattresses are made from modern materials that are resistant to the development of allergens, providing a hypoallergenic sleep environment. We emphasize that the mattress should be functional and comfortable for everyone, regardless of health conditions.

Of course, functionality and comfort go hand in hand with durability. The mattresses we create are durable and resistant to deformation, which ultimately means they will serve you for many years, consistently providing a comfortable sleep. They stand out with a combination of innovation, quality, and versatility, which directly translates into exceptional functionality and comfort of use.
Memory foam mattresses, comfortable mattress, spine support

Introducing a mattress to the market

The process of introducing a mattress to the market is a crucial stage that requires careful planning, research, and strategy, but it should always and necessarily be preceded by tests on potential users. For this reason, our company, based on the idea of providing a single mattress that meets the diverse needs of users, undertakes this process with full and due diligence.

Before we introduce a new mattress to the market, we conduct detailed analyses to understand the needs and preferences of potential customers. We analyze not only trends but also the functionality and expectations expressed by consumers. This allows us to tailor our product to real needs without the need for marketing gibberish.

Given that Osaka Air mattress is the result of careful design and production based on science, we ensure its proper presentation. We choose highest-quality materials and apply only the most innovative solutions that provide exceptional comfort and support. We also design durable packaging that protects the mattress during transportation and is as environmentally friendly as possible. It's important to note that this is an eco-friendly mattress, and we have high expectations for it.

Every mattress undergoes rigorous quality tests to ensure that it meets our highest standards. We test its durability, comfort, hygiene, and longevity to ensure that our product will be satisfactory for users. Nevertheless, marketing and advertising are not the foundation for its introduction to the market.

We believe that customer education is crucial. We provide information about the health benefits of using our mattress and more. We also educate about health and lifestyle to increase awareness. We explain widely why our philosophy of a single universal mattress makes sense. We also offer advice for various questions and issues.
Night sweats, highly elastic mattress, mattress manufacturer

The impact of philosophy and science on mattresses

When one usually thinks about mattresses, they may often seem like products devoid of philosophy or a scientific approach. And usually, that's the case. That's why ONSEN® stands out because in our company, both philosophy and science significantly influence the shaping of mattresses. For example, we use the philosophy of jobs to be done and modern design thinking methodology in their design.

Our philosophy is based on scientifically substantiated belief that there is one mattress that can meet the needs and expectations of many different users. This approach emphasizes simplicity and minimalism in design, eliminating the creation of many different types of mattresses, which is unnecessary. We also emphasize that everyone deserves a healthy and comfortable sleep, regardless of any discomfort.

The approach we use for the mattress is based on solid scientific foundations. We use knowledge from the fields of sleep physiology, body biomechanics, and other disciplines to create a mattress that consistently supports healthy sleep and provides comfort to users. Both research and tests related to the mattress have allowed us to adapt the product to the needs of the body and mind.

The philosophy of offering a single mattress for everyone is linked to a high regard for the health and well-being of users. Through research, we know that sleep plays a crucial role in our health and life. That's why our mattress is designed to promote healthy sleep and, at the same time, address issues such as back pain or insomnia.

This is also reflected in our environmental commitment, which is dear to us. By creating only one durable and functional mattress, we contribute to minimizing waste and resource consumption, as well as reducing our carbon footprint. This aligns perfectly with the idea of sustainable development and planet protection, which is of utmost importance to us.
Mattress store, sleep hygiene, online mattresses, prevention

Benefits of functional mattresses

Functional mattresses, such as our Osaka Air mattress, offer a range of significant benefits that positively impact sleep quality and daily well-being. One of the most important benefits, of course, is healthy sleep on the mattress. That's why it has been designed to support the correct body posture and reduce pressure points, helping to avoid health problems.

Our memory foam mattress provides exceptional comfort during sleep. Thanks to the use of innovative materials, it ensures a highly elastic surface that simultaneously supports the body in an anatomically correct position. Comfortable sleep translates into more energy and better well-being during the day. Our product is dynamic, adapting to individual user needs.

Low-quality or improperly adjusted mattresses can lead to unstable sleep and frequent awakenings at night. Our mattress minimizes these issues, allowing for peaceful and uninterrupted sleep throughout the night. It is also made exclusively from hypoallergenic and easy-to-clean materials, which helps maintain a clean bedroom and create a more hygienic sleep environment.

Truly functional mattresses go even further. Our product has been carefully designed and manufactured for long-term use, which means you can enjoy sleep hygiene for many years. We provide an incredible 15-year warranty on it without hesitation. We can afford this because we deliver a product that meets the expectations of every customer.

We also encourage you to explore other articles on the best sleep and health blog, as well as the Encyclopedia of Healthy Sleep prepared by the ONSEN® team of specialists. For those who care about spine health, we recommend a set of spine exercises prepared by our physiotherapist.
Mattresses, good mattress, mattress selection, bedroom furnishings

FAQ: Mattress manufacturing process

How to know if a mattress is good?

A good mattress is characterized by its ability to provide proper support for your body while reducing pressure points and adapting to your firmness preferences. It's important to choose a mattress that ensures a comfortable and peaceful night's sleep, alleviating back pain and other sleep-related discomforts. One such mattress is the Osaka Air mattress, which is the most functional on the market.

What layers are in the best mattress?

The best mattresses often consist of various layers of high-density foam and memory foam. It's important to select a mattress with well-arranged layers and no memory foam in the top layer but in the second layer. Their densities and firmness levels are also significant. A good foam mattress should provide excellent body support and pressure point reduction.

Why do functional foam mattresses outperform others?

Functional foam mattresses outperform other mattresses due to their ability to adapt to the user's body shape and position. They provide even support for the entire body, helping to avoid spinal issues and back pain. Additionally, foam mattresses are hypoallergenic and easy to maintain cleanliness.

Which company makes good mattresses?

Choosing a company that manufactures good mattresses is no longer challenging. The Polish brand ONSEN? is one of the most reputable companies offering high-quality mattresses that combine innovative solutions with a scientific approach to sleep.

Can mattresses be washed?

Foam mattresses should not be washed, as moisture can damage the mattress's inner layers. Instead, it is recommended to wash mattress covers that can be easily removed and cleaned. This way, you can keep the mattress clean and prevent allergens from entering the interior of the mattress.

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